Practical Case Studies in Lean and TWI Implementation

1st Lean TWI Summit

Wrocław, June 19-20, 2024

Summary of the 1st Lean TWI Summit

Day 1 | June 19, 2024 Plenary Session - Only For Polish Speaking Participants

8:00 – 8:45

Registration

8:45 – 9:00

Conference Opening

Speaker

Bartosz Misiurek

9:00 – 9:30

Building High-Performing Teams: How coaching strategies translate to success in business?

Speaker

Dave Christensen

9:30 - 10:00

Journey to Excellence: Building a Continuous Improvement System

Speaker

Tomasz Kanikuła

10:00 – 10:30

Integrating Lean Management and LOTO to Improve Workplace Safety Metrics

Speaker

Wojciech Pluta

10:30 – 11:15

Coffee break

11:15 – 11:45

The Power of Collaboration: Line Workers as the Engine of Factory Process Improvement

Speaker

Maciej Jagiełło

11:45 – 12:15

Operator as a Conscious Machine User - TPM Fundamentals

Speakers

Dorota Draus

Bartłomiej Chodubski

12:15 – 12:45

Kata experiments. Toyota patterns in Turbo-Tec

Speakers

Jarosław Jurasz

12:45 – 13:45

Lunch

13:45 – 14:15

Building a Learning Organization - 8 Years of Experience in the Automotive Industry

Speakers

Joanna Knapczyk

Bogusław Zambok

Aneta Góralik

14:15 – 14:45

How Does Lean Look from the Perspective of a Production Manager

Speaker

Bartłomiej Kotlarski

14:45 – 15:15

Organization and Optimization of Material Flow in the Warehouse - Case Study

Speakers

Tomasz Adamczyk

Marcin Urbanowicz

14:45 – 15:15

Coffee break

15:45 - 16:15

A beer mug full of possibilities. Evolution of the Problem Solving process at Kompania Piwowarska.

Speaker

Katarzyna Kołacka

16:15 - 16:45

Cooperation of hard and soft lean in operational excellence

Speakers

Ewa Pałka

Angelika Faron

16:15 – 17:00

Discussion panel and live podcast

Speaker

LeanCast Team

17:15 - 17:30

Conference Closure and Award Ceremony

Speaker

Leantrix Team

19:00 - 22:00

Banquet and Networking at Sunset on a River Cruise on the Oder for Attendees Registered for 2 Days of the Conference - sold out

People registered for 2 days of the conference

Day 2 | June 20, 2024 Practical Workshops - 2 Worksops in English to Choose

Turbo TEC
Workshop: TOYOTA KATA: Building the Habit of Scientific Thinking and Continuous Improvement
Trainers: Jarosław Jurasz, Wiktor Wołoszczuk

TOYOTA KATA: Building the Habit of Scientific Thinking and Continuous Improvement

Trainers: Jarosław Jurasz, Wiktor Wołoszczuk

Description: The workshop "TOYOTA KATA: Building the Habit of Scientific Thinking and Continuous Improvement" focuses on cultivating the habit of scientific thinking and practicing continuous improvement using the KATA principle, inspired by management practices at Toyota. Participants will experiment with the workings of the human brain, experiencing the pitfalls of fast thinking and logical systems. Through KATA sessions, practiced in groups, participants will refine skills, routines, and shape mental patterns and beliefs that lead to effective improvement and personal development. Additionally, we will discuss the "Road Map" to developing the habit of scientific thinking and continuous improvement.

Participant Benefits:

  • - Acquire the habit of scientific thinking conducive to personal and professional growth.
  • - Gain practical experience in the process of continuous improvement through KATA sessions.
  • - Master skills to navigate the pitfalls of fast thinking and logical systems.
  • - Develop effective routines and mental patterns conducive to effective improvement.
  • - Obtain a "Road Map" to developing and maintaining the habit of scientific thinking.

 

Who Should Attend: This workshop is intended for professionals from various fields who aspire to develop the habit of scientific thinking and continuous improvement. Managers, leaders, team leaders, personal development professionals, and anyone seeking to better tackle professional and personal challenges will find valuable tools and insights in this workshop.

Cooper Standard
Workshop: Developing Employee Competencies Using the TWI Program - Competency Matrices and Job Instructions
Trainers: Bogusław Zambok, Bartosz Misiurek

Developing Employee Competencies Using the TWI Program - Competency Matrices and Job Instructions

Trainers: Bogusław Zambok, Bartosz Misiurek

The aim of our workshop is to acquaint participants with effective methods of managing and developing employee competencies, with an emphasis on the use of the Training Within Industry (TWI) program and its Job Instruction (JI) module. We will focus on innovative approaches to defining, understanding, and building competencies within the team, as well as on the practical implementation of these methods in daily work.

Benefits of Participation:

Participants of the workshop will gain the knowledge and tools necessary for effective management of employee competencies, and will learn how to utilize the TWI JI method for instructing employees, which will contribute to increasing efficiency and quality of work. Thanks to practical exercises and case studies, participants will be able to directly apply the acquired knowledge in their organizations, enabling them to build strong and competent teams.

Who Should Attend:

The workshop is aimed at production managers, team leaders, HR specialists, and anyone interested in effectively developing employee competencies and implementing TWI methods in their organizations.

We invite you to participate in the workshop to discover how TWI methods can transform competency management in your organization and contribute to creating a culture of continuous improvement.

Wienerberger
Workshop: How To Effectively Implement And Sell A Lean Project To Advance Your Career
Trainers: Ian Wordsworth, Kamil Studzinski

How To Effectively Implement And Sell A Lean Project To Advance Your Career

Trainers: Ian Wordsworth, Kamil Studzinski

In this workshop, you will learn from experienced Lean practitioners how to effectively implement a Lean savings project and sell it to senior management. You will discover the key steps to designing a project plan, setting clear goals, and communicating valuable information to organizational leaders to ensure your project stands out. You will learn how to calculate the financial benefits of your Lean project.

Benefits of Participation:

You will gain insights from Lean practitioners such as Ian, a former Toyota Production System (TPS) engineering manager at Toyota factories, and Kamil Studziński, currently the head of operational excellence in Europe at Wienerberger, author of numerous Lean projects. This session will include practical case studies on how to effectively manage a Lean project, clearly articulate it, and convincingly present it to top management. The workshop will focus on highlighting mistakes to avoid and key points to pay attention to.

Who is it for:

This workshop is aimed at individuals interested in personal development and applying the knowledge gained for the benefit of the organization they work for. Participation in the workshop will not only enrich participants with practical skills but also open up new career development opportunities, enabling effective implementation of changes in their workplaces.

SFC
Workshop: Standardized Work with TWI
Trainers: Andrea Manti, Kamil Muller

Standardized Work with TWI

Trainers: Andrea Manti, Kamil Muller

The "Standardized Work with TWI" workshop is an intensive training session focused on methods of implementing work standardization through the Training Within Industry (TWI) program. Participants will learn how to effectively create and implement work instructions, which are essential for enhancing productivity, quality, and safety in the workplace. The main emphasis will be on two fundamental TWI methods: Job Methods (JM), which focuses on improving work processes, and Job Instruction (JI), which involves creating and applying job instructions. The workshop will provide participants with practical tools and techniques that can be immediately applied in their daily work, contributing to continuous process improvement.

Benefits of participation:

  • - Gain skills in creating effective and understandable work instructions.
  • - Learn methods for improving work processes through the application of TWI JM.
  • - Master the effective training of employees using the TWI JI method.
  • - Increase operational efficiency through the standardization of work processes.
  • - Improve production quality and enhance workplace safety.
  • - Develop leadership skills in implementing continuous improvements (kaizen) in the organization.

Who is this workshop for:

  • - Production managers who want to streamline production processes.
  • - Quality department employees looking for methods to raise execution standards.
  • - Team leaders wishing to more effectively train their workers.
  • - Lean Management and Kaizen specialists interested in the practical application of TWI methods.
  • - Anyone who wants to learn how to effectively implement work standardization in their organization.

Banquet on the ship

Meet Our Speakers

UK
Andrea Manti
Lean Global Manager
SFC

Andrea Manti

Poland
Aneta Góralik
TWI/BTO Master Trainer
Cooper Standard Myślenice

Aneta Góralik

Poland
Angelika Faron
Lean Management Specialist
MAN Truck Sp. z o.o.

Angelika Faron

Poland
Bartłomiej Chodubski
CI Europe Manager
Wienerberger EU

Bartłomiej Chodubski

Poland
Bartłomiej Kotlarski
Funkcja Senior Production Manager
Persan

Bartłomiej Kotlarski

Poland
Bartosz Misiurek
CEO | Master TWI Trainer
Leantrix

Bartosz Misiurek

Poland
Bogusław Zambok
TWI/BTO Master Trainer
Cooper Standard Bielsko Biała

Bogusław Zambok

UK
Dave Christensen
Head Coach
Panthers Wroclaw

Dave Christensen

Poland
Dorota Draus
Head of Lean for Poland
Wienerberger PL

Dorota Draus

Poland
Ewa Pałka
Industrial Engineering Specialist Coordinator
MAN Truck Sp. z o.o.

Ewa Pałka

UK
Ian Wordsworth
Lean Coach
Wienerberger UK

Ian Wordsworth

Poland
Jarosław Jurasz
CEO
TurboTec

Jarosław Jurasz

Poland
Joanna Knapczyk
TWI/BTO Master Trainer
Cooper Standard Bielsko Biała

Joanna Knapczyk

Poland
Kamil Müller
COO | Master TWI Trainer
Leantrix

Kamil Müller

UK
Kamil Studziński
Head of Operations Europe
Wienerberger EU

Kamil Studziński

Poland
Katarzyna Kołacka
Lean Trainer
Kompania Piwowarska

Katarzyna Kołacka

Poland
Maciej Jagiełło
Sr Production and Logistics Manager
Danone Żywiec Zdrój

Maciej Jagiełło

Poland
Marcin Urbanowicz
Executive MBA, Quality and Operations Director
QSense

Marcin Urbanowicz

Poland
Tomasz Adamczyk
Director of Logistics
ZF Group

Tomasz Adamczyk

Poland
Tomasz Kanikuła
Global Continuous Improvenent Lead
AB Neo

Tomasz Kanikuła

Poland
Wiktor Wołoszczuk
Board Member | Master Kata Trainer
Leantrix

Wiktor Wołoszczuk

Poland
Wojciech Pluta
Reliability Maintenance Engineering Manager
Amazon

Wojciech Pluta

They Trusted Us

Event Location Wrocław University of Technology Congress Center

Sponsors and Exhibitors

Organizer

Diamond Partner

Golden Partners

Silver Partners

Main Partners